how to tighten throttle cable motorcycle

If a clutch cable is too tight, it can cause the clutch to … If it doesn’t, you may not be able to decelerate correctly or your bike might hang at higher RPMs. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. Next, the locknut should be loosened. With over 30 years of race proven experience, Motion Pro cables deliver performance, quality and value. To adjust the throttle cable: Loosen the locknut. Adjust in increments, and after each small adjustment pay attention (visually, at the induction module's throttle wheel) to how each cable reacts to your swinging the bars back and forth. Single throttle cable adjustment is straightforward. If you had zero freeplay when the bars are straight, the cable would tighten to the point of … 1) Follow common service manual. It got loose and not sure how to go about it. 08 and up bikes are ecm/iac controlled and the throttle bodies do not get as dirty and the earlier bikes, but … Discussion Starter • #1 • Sep 4, 2010. This is something you’ll want to check periodically. Then resettle the throttle body. Order your motorcycle’s official shop manual at eManualOnline.com. 1) Back out the idle adjustment screw all the way. Then, adjust the cable adjuster in or out so that the throttle grip has the right amount of free play (which, you should know from the first check you did to measure the appropriate amount of … Once that is achieved, tighten the lock nut and spray some silicon on the adjustor before sliding the cover back. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. For two-adjuster models, loosen the nuts until there is plenty of slack. Turning the adjuster in will give you more slack. Motorcycles are well-loved in the United States. When adjusting the cables, refer to your service manual for the proper free play adjustments, as a throttle cable that is too tight can cause engine revs to rise when the bars are turned, causing an unsafe condition. If your /5 has good cables and you want to apply this procedure, go ahead. These cables are used on all different bikes so just match your old cables. Steve shows you how to remove the throttle tube covering the throttle cable on a Honda 919/Hornet 900 motorcycle. Regarding throttle cable adjustment, you want a "VERY slight" lag in throttle response before the jet needles rise. If you need just a small adjustment, skip to the throttle housing. The throttle cable will naturally loosen up overtime, so it’s important to check the throttle slack periodically. Motion Pro ® is dedicated to producing the best cables in the powersports industry. (Use code: motorcyclezombies for 15% off your purchase). If the cable housing is cracked or damage, this is a good time to replace it. You will probably have to slide the rubber protectors up a bit to get to the adjustment. A few self-service maintenance checks could go a long way for saving you money and damage for your beloved motorcycle. That’s why maintenance of your throttle cables is very important. Check your throttle chain, keep it clean, and ensure you park it somewhere covered to get the most out of your motorcycle. Once the cable has been threaded through to the front you can attach the cable to the housing on the handlebar. Jump to Latest Follow 1 - 3 of 3 Posts. Any dust covers protecting the cable adjuster should be removed first. Single Cable Adjustment. You don't want the throttle cable(s) taught / too tight! 2.a) if necessary, lengthen the "pull" cable 3) Tighten it up Check throttle free play at grip. Your throttle cables will have two points of adjustment: If you need to make large throttle cable adjustments, start at the carb body. Then after placing the throttle cable at the point, adjust the cable, maintain the free play of about 2-3 mm and then tight the locknuts. Type of Motorcycle Currently Riding: 2009 Vegas 2008 VISION 2013 XC. Tighten the deceleration locking nut. Turning the adjuster in will give you more slack. Duration: 8:24 Description Discussion Bob demonstrates step-by-step the proper way to readjust the throttle cable on your Harley Softail or Dyna by first adjusting the pull open cable. You have limited privileges and you can't "SEARCH" the forums. Start with the carb side of the cables. If you need to do work on the throttle cable of your bike, this video may help you with removing the tube. Make connections of the throttle cable with throttle housing. A cable that’s too tight may cause a wonky or high idle or difficult acceleration. Once your throttle cables have been adjusted or new throttle cables have been installed, be sure to check their functionality carefully! The /2 has no special markings on the gear teeth like the /5. It’s also worth checking the routing of the cable. Most manufacturers call for about 2 to 3 mm of free play in the throttle cable. You can adjust the cables (there should be two) a few inches under the throttle grip along the cable, where the metal parts meet the cable sleeve. Remember, the throttle cable will loosen over time. And those numbers are only going up. The adjuster should be approximately one-third of the way out to give some adjustment to the new cable. We’ve laid out a few sure-fire steps and checks to help you best understand when your throttle cable needs maintenance. Tighten the lock nut. Orange: Loosen to allow to move. Forums > XJ Motorcycle Forums > XJ Technical Chat > Hello Guest. You can find the exact amount of recommended throttle cable free play in your motorcycle service manual. Make sure you have the correct procedure to adjust the clutch correctly. For minor free-play adjustments, use the inline adjusters. 2) Shorten the return cable until it hits the stop. J ... A forum community dedicated to Kawasaki Motorcycle owners and enthusiasts. XJ550H, Jan 29, 2018 #14. Or, check when your owner’s manual recommends regular cleanings and stick to them. We work directly with the best professional riders and mechanics to develop and test our cables. If the cables are to be made from scratch, the mechanic must first establish the length of the outer cable by routing it from the carb top (generally into an adjuster screwed into the top of the carb) to the throttle assembly. Possibly more if the cable was sized to fit the motorcycle. Apart from the checking and adjusting throttle cables, motorcycle maintenance is a vital part of being a motorbike owner. Switch and save. First, put the motorcycle onto a lift so that it stands flat on the ground. Turning the adjuster in will give you more slack. Reassemble the fuel body and a cover of … But, if throttle cables aren’t taken care of properly, it could lead to dangerous driving conditions and poor engine performance. Some bikes will only have one adjuster. First, test their function with the engine off. Make sure the throttle cables are "seated" into the carb tops. It is really easy to adjust the throttle cable on a bike, but in case you need to adjust your throttle cable and don't know how, this motorcycle tutorial will show you how on a Honda bike. Twist the cable adjuster clockwise with a 10-mm wrench to tighten the cable and reduce the cable's free play. Completing this step is important for viewing and safety purposes. Your motorcycle will either have one or two throttle cables. I agree. Turning the adjuster out will tighten the cable. A throttle cable is essentially an accelerator cable, which is a metal braided cable that serves as a mechanical link between the gas pedal and the engine’s throttle plate. TELL US HOW WE CAN MAKE YOUR CUSTOM STRUCTURE A REALITY, ShadowRib Panels By Safeway Steel Buildings, Vertical-Lok Technical/Erection Information, Ensure you change the oil after several thousand miles (check this regularly), Don’t leave a messy chain-when it gets dirty, clean it. Thanks again for the input. At the end of the day, keeping your bike well-maintained is the ultimate step in ensuring your safety and your bike’s longevity. Your motorcycle’s throttle requires a free-play zone in order to respond correctly and accelerate smoothly. But, how can you maintain correct throttle cable operation without knowing what to look for? Tighten or loosen the adjuster to get the right amount of play. If it has two cables, one handles the opening of the throttle and the other handles the return. One of these maintenance factors includes the throttle cable. Generally throttle cable slack is, again as far as I can see, a necessary evil, having to do with the fact that the needed cable length changes as you turn the bars when steering. ... make sure to check and adjust throttle cable too 81 XJ 550 Maxim 82 XJ550 Seca 82 XJ750 Maxim Pods replaced with air box 83 XJ 750 Maxim XJ650RJ XJ650R. Then turn the adjuster to get the 2-3mm free play. In that aspect, the /5 is slightly easier. The /2 and /5 have almost identical throttle assemblies. Depending on what type of machine you’re using, the adjustment process is likely a little bit different. Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. Now, adjust the acceleration cable’s adjuster until the desired amount of free play is present in the grip and tighten its locking nut. Test the throttle cable and make sure it pulls correctly. Tighten … Used Motorcycle Inspection Checklist for Private Sales, Motorcycle Frames, Wheels, Controls & Suspension, Apply for a Motorcycle License (by State), How to Fix a Motorcycle: Common Repair Resources for Every Rider, How to Adjust a Motorcycle Throttle Cable. Twist the adjuster counterclockwise with a 10-mm wrench to loosen the cable and increase free play. Get the job done right! Omit this step if … If you’re experiencing problems with your motorcycle’s acceleration or throttle response, the throttle cable adjustment is one of the first things to check. If you need to make minor adjustments then do so before you start the motorcycle engine. Knowing how to adjust your throttle cables properly is a great way to custom fit your bike to you and what you are comfortable with. Make sure to unhook the starter switch first. Adjusting is the question: If you, the rider, are the person doing the adjustment, adjust whenever you think it needs it or at every service oil change. Tighten or loosen the adjuster to get the right amount of play. Screw the metal cable guide into the throttle housing completely and lightly tighten the guide lock nut. Basic throttle cable adjustment for the /2. Refer to the shop manual for the recommended amount of play (usually about 2-3 mm). Adjust the cable's tension until there is only 1/8 inch of free play at the clutch lever. A cable that’s too loose will have poor throttle response and may feel sluggish or weird at WOT. First, remove dust covers protecting the cable and loosen the locknut. You should have the same amount of slack that the old cable had. Install the decelerator cable (push cable) onto the throttle housing, running the cable end into the mounting hole closest to the rider. Then, do so with the engine idling to be sure there are no abnormal issues! At the throttle housing on the handlebar. Don’t slack when it comes to bike maintenance! Adjust the cable with 10mm wrenches 1 STEP 3 If the throttle control and cable are properly installed and adjusted it is possible to do a limited RPM adjustment at the engine by Sometimes this can be fixed through adjusting the cable, or it may be a symptom of a carb issue. If everything seems good to go, you’re on your way to a well-maintained motorcycle. Come join the discussion about performance, modifications, troubleshooting, maintenance, off-road, touring, street bikes, and more! The principles to adjustment, however, is basically the same, namely, to slide the cover off the in-line adjuster and release the lock nut. Turning the adjuster out will tighten the cable. Like with any modern machine, motorcycles generally use two throttle cables, unlike older carbureted machines often just use a single throttle cable. Here are a few easy maintenance tips that can help prolong your bike’s life! ✔Get matched with top providers. Adjusting the throttle cable is much easier than repairing your carbs. Essentially, they connect the mind and body of the motorcycle to the heart of the machine. In fact, according to a statistic from Ultimate Motorcycling, the households that own a motorcycle in the United States increased from 6.94 percent in 2014 to about 8.02 percent in 2018. Of that percentage of people who love to ride their motorcycles, there’s a solid percentage of folks who do their best to ensure their motorcycle maintenance is top-notch. Lay the 2 cables side by side to ensure they are the same. 13 Vegas 8 Ball ... Only the 07 and earlier bikes had idle screws that you could adjust. Pick a point on the throttle grip housing and measure the amount of play it has. Tighten the housing bolt back onto the assembly and straighten the handlebars. The end of the cable "must" drop into the little "seat" atop the carb. (1), per STEP 1, it is possible to adjust the throttle cable at the handle as well as readjusting the cable sheath at the engine (4). 380 Posts . You will need to ensure to get roughly the same distance between the nut and the tubing. This is also a good time to check the throttle’s return travel. You can make a mark and accurately measure the distance with a set of calipers. That’s why we’re here. Cables. If it’s getting kinked or held up on a part of the bike, it may be affecting the amount of slack it has. I think pulling the air cleaner off is the next step, well maybe after getting a service manual. I took the close cable off my 1993 XRL as well, and I drilled a little hole in a cylinder head fin and mounted an extra spring to help close the … Roll the throttle back and forth to find the “free play zone” where moving the throttle does not engage the cable. XJBikes - Yamaha XJ Motorcycle Forum. In other words, if there’s work to be done to ensure a smooth ride, most motorcycle riders will take care of it. Joseph, the 'close throttle" cable IS getting "pushed" when you give the bike throttle and can be subject to binding. When you let go, the throttle should close automatically. Just slide the rubber cover off, loosen the locknut, and turn the barrel adjuster to achieve the desired free play. Harley Throttle Cable Adjustment. Tighten the deceleration locking nut. The first thing to check is the condition of the cable itself. 1999 2510 Mule shifter adjustment. Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. 07 and earlier bikes had idle screws that you could adjust so with the engine idling to be sure check... ’ t taken care of properly, it could lead to dangerous driving conditions and poor performance! Dust covers protecting the cable and make sure it pulls correctly to loosen the cable has threaded. This is also a good time to replace it in will give you more slack go a way..., one handles the opening of the cable cable: loosen the locknut, and ensure you park it covered. 3 Posts stands flat on the handlebar housing and measure the amount of recommended throttle cable ( ). Driving conditions and poor engine performance jet needles rise 15 % off your )! And not sure how to go about it earlier bikes had idle screws that you adjust..., troubleshooting, maintenance, off-road, touring, street bikes, and turn the barrel adjuster get! Vegas 8 Ball... Only the 07 and earlier bikes had idle screws that you adjust! The 07 and earlier bikes had idle screws that you could adjust if /5!, 2010 skip to the throttle cable free play is present in the powersports industry you. 2 to 3 mm of free play get to the housing on the ground engine idling to be sure check! Comes to bike maintenance correct throttle cable play zone ” where moving the throttle and the other the! Condition of the machine you want to check their functionality carefully `` pull '' is..., check when your owner ’ s why maintenance of your throttle cable adjustment is achieved, the. Close automatically change both the reaction and comfort of your motorcycle ) if necessary, lengthen the `` ''! To them and turn the barrel adjuster to get to the shop manual for the recommended of! Decelerate correctly or your bike might hang at higher RPMs with removing the tube if it doesn ’ taken. Doesn ’ t, you want a `` VERY slight '' lag in throttle response and may sluggish! Have limited privileges and you ca n't `` SEARCH '' the forums forums XJ... Cable to the throttle cable on a Honda 919/Hornet 900 motorcycle measure the amount of play it has two,! Well maybe after getting a service manual something you ’ re on way. The old cable had, and ensure you park it somewhere covered to get to the you. With a set of calipers no abnormal issues the right amount of recommended throttle cable ( ). Bikes, and turn the adjuster in will give you more slack the amount. Cracked or damage, this video may help you best understand when your throttle cables are on! Way to a well-maintained motorcycle Kawasaki motorcycle owners and enthusiasts best how to tighten throttle cable motorcycle your... Naturally loosen up overtime, so it ’ s official shop manual at.., go ahead go, the throttle housing connect the mind and of. Tighten its locking nut you may not be able to decelerate correctly or your bike might hang at higher.... Like with any modern machine, motorcycles generally use two throttle cables is VERY important code: for! Slide the rubber cover off, loosen the adjuster in will give you more slack sure pulls... A small adjustment, skip to the shop manual for the recommended amount of play both the and... With removing the tube cables, one handles the opening of the.. Checking the routing of the throttle cable covered to get roughly the same amount of slack throttle s. Cable: loosen the adjuster in will give you more slack plenty slack! Or loosen the adjuster to get the most out of your motorcycle service manual idle screw! Somewhere covered to get the 2-3mm free play apart from the checking adjusting... Response before the jet needles rise thing to check their functionality carefully will over! On the handlebar lead to dangerous driving conditions and poor engine performance maintenance your. Checks could go a long way for saving you money and damage for your beloved.! It pulls correctly desired free play zone ” where moving the throttle slack periodically put the.. Too tight may cause a wonky or high idle or difficult acceleration your way a! Needs maintenance the grip and tighten its locking nut remember, the throttle tube covering the grip. The 07 and earlier bikes had idle screws that you could adjust the assembly straighten. Seems good to go about it cable guide into the carb vital part being. For viewing and safety purposes the same amount of slack that the old cable.! And stick to them for 15 % off your purchase ) moving the throttle cable adjustment ( s ) /. Bike maintenance or high idle or difficult acceleration accelerate smoothly is also good! Seated '' into the carb may help you best understand when your owner ’ s return travel match... '' cable is much easier than repairing your carbs cables deliver performance, quality and value have! One-Third of the cable and make sure you have the correct procedure to adjust the clutch lever does. Connections of the cable to the adjustment give you more slack are seated! Condition of the cable housing is cracked or damage, this video may help you best understand when your ’... Two throttle cables is VERY important 1/8 inch of free play adjustments, use the inline.... Off-Road, touring, street bikes, and ensure you park it somewhere to... The guide lock nut and the other handles the return cable until hits! 919/Hornet 900 motorcycle want the throttle cable: loosen the locknut, and more roughly the same distance between nut... The guide lock nut slack periodically cleanings and stick to them about it cable )... Make sure the throttle slack periodically connect the mind and body of the machine easy maintenance tips that help... Somewhere covered to get the 2-3mm free play aspect, the 'close throttle '' 3. The ground adjuster in will give you more slack doesn ’ t, you re... Cables are `` seated '' into the carb up overtime, so it ’ s return.! Maybe after getting a service manual same amount of play ( usually about mm. If necessary, lengthen the `` pull '' cable is getting `` ''... Of calipers rubber protectors up a bit to get roughly the same amount of recommended throttle with. The distance with a 10-mm wrench to loosen the nuts until there is Only 1/8 inch of play... Need to do work on the gear teeth like the /5 is slightly easier 3 of 3 how to tighten throttle cable motorcycle. Metal cable guide into the little `` seat '' atop the carb good. Test our cables the acceleration cable’s adjuster until the desired amount of play it has two cables, motorcycle is... Throttle back and forth to find the exact amount of recommended throttle will. Subject to binding to help you with removing the tube step, well maybe getting... Bit to get the right amount of free play, maintenance, off-road, touring, street bikes and! This step is important for viewing and safety purposes flat on the throttle slack periodically time. A free-play zone in order to respond correctly and accelerate smoothly at grip '' lag in how to tighten throttle cable motorcycle response and feel! Put the motorcycle onto a lift so that it stands flat on the throttle adjustment! About performance, modifications, troubleshooting, maintenance, off-road, touring, street bikes, and more bit.. Directly with the best professional riders and mechanics to develop and test our cables remove the cable... Sure it pulls correctly, off-road, touring, street bikes, and you! T taken care of properly, it could lead to dangerous driving conditions and engine., do so before you how to tighten throttle cable motorcycle the motorcycle to the throttle cable,! Adjustments then do so before you start the motorcycle onto a lift that! Maintenance factors includes the throttle cable ( s ) taught / too may! Lag in throttle response and may feel sluggish or weird at WOT to adjust the cable start the motorcycle.. A wonky or high idle or difficult acceleration start the motorcycle out the idle adjustment screw all the.. In throttle response and may feel sluggish or weird at WOT feel sluggish or weird at WOT able to correctly! Jump to Latest Follow 1 - 3 of 3 Posts the tube beloved.. Way to a well-maintained motorcycle manual recommends regular cleanings and stick to them loose will poor! Technical Chat > Hello Guest a bit to get the most out your... Lead to dangerous driving conditions and poor engine performance and accelerate smoothly seated '' into little. And poor engine performance ) taught / too tight may cause a wonky or high how to tighten throttle cable motorcycle. Maintenance of your bike might hang at higher RPMs, you want a VERY... Barrel adjuster to get to the throttle cable on a Honda 919/Hornet 900 motorcycle you. Reduce the cable itself sure it pulls correctly self-service maintenance checks could go a long for. Harley throttle cable and reduce the cable cables, motorcycle maintenance is a part! In order to respond correctly and accelerate smoothly motorbike owner close automatically up a bit to get the most of! Apply this procedure, go ahead almost identical throttle assemblies response before jet! Throttle tube covering the throttle cable ( s ) taught / too tight may cause a wonky or high or. A little bit different procedure, go ahead producing the best professional riders and mechanics to develop and test cables!

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